WELSCH INDUSTRIAL
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Heavy-Duty Precision Turning: Rollers, Drive Shafts & Extrusion Hubs

Heavy-Duty Precision Turning: Rollers, Drive Shafts & Extrusion Hubs - Image 1
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Description

In the punishing environment of a 150 TPM extrusion line, rotating components are subjected to extreme torsional loads and abrasive slurry ingress. WELSCH provides heavy-duty, rotation-symmetric components.

Turret & Multi-Spindle Turning for sophisticated workpieces. Swiss Turning Excellence for long, slender components. Turning Diameter: 8 mm to 400 mm, Max. Length: 1,500 mm; Tolerances: +/- 0.01 mm; Batch Sizes: From 1 to 100+ pieces.

Precision Grinding: Internal & External Cylindrical Grinding, Through-Feed Grinding for long cylindrical workpieces, Plunge (Pocket) Grinding for complex shoulders and grooves, Surface Grinding (X: 1,000 mm; Y: 300 mm; Z: 300 mm).

Material Integrity: We specialize in processing high-performance tool steels, including AISI D2 (1.2379), A2, and M2, ensuring every component possesses the fracture toughness required to handle sudden torque spikes. Ready-to-install with complete finishing including turning, milling, and specialized vacuum hardening. Seamless "Digital-to-Physical" transition via STEP, PDF, and DXF files.

At WELSCH, we don't just turn metal; we engineer the skeletal reliability of your plant. By combining CNC technology with a commitment to sub-micron tolerances (+/- 0.01 mm), we deliver components that provide the lowest Total Cost of Ownership (TCO) in the global market.

Technical Features

  • Turning diameter 8-400 mm, length up to 1,500 mm
  • Tolerances +/- 0.01 mm across all operations
  • Turret, multi-spindle and Swiss turning capabilities
  • Internal/external, through-feed and plunge grinding
  • AISI D2, A2, M2 high-performance tool steels
  • Vacuum hardening and ready-to-install delivery
  • Surface grinding up to 1,000 x 300 x 300 mm

These products are customized solutions tailored precisely to your individual requirements. Contact us for personal consultation.

Frequently Asked Questions

We offer turret and multi-spindle turning for sophisticated workpieces and high-volume series production, plus Swiss turning for long, slender components. Turning diameter ranges from 8 mm to 400 mm with lengths up to 1,500 mm.
Internal and external cylindrical grinding, through-feed grinding for long cylindrical workpieces like shafts and axles, plunge grinding for complex shoulders and grooves, and surface grinding for structural components up to 1,000 x 300 x 300 mm.
From single prototypes to 100+ piece series production. Every component receives the same sub-micron precision regardless of batch size, with complete finishing including vacuum hardening.